Best Jaw Crusher-Crushing Plant Solutions! Yuanhua Jaw Crusher

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Archive for May, 2009

Symons Cone Crusher

Symons Cone Crusher Main Features:
1. Higher capacity and less wear costs.
2. Wide range of application suitability.
3. Easy to maintain, reduce the downtime and maintenance costs.
4. Stable running performance and easy operation.

The symons Type cone crusher is the cone crusher which is the earliest appearance in the world, and it is used widest and larger quantity crush mechanism in present. With the improvement of the series of symons cone crusher, their structure is more perfect and the technology parameter is more advanced, so these crushers have excellent performance in the aspects of manufacture, installation, use and maintenance etc.

Jaw crusher

Jaw crusher Main Features and Benefits:
1. High reliability
2. Flexible capacity
3. Simple structure and easy to operate
4. Over-loading protection
5. Easy replacement of wear and spare parts
6. Long service time
7. High efficiency
8. Wide ranges of choices
The  Jaw Crusher are ideally suitable for primary and secondary crushing, with low power consumption and easy maintenance. Every feature of jaw crushers has been carefully designed to provide superior quality and performance. The jaw crushers are widely used for crushing various materials like stone, granite, trap rock, coke, coal, manganese ore, iron ore, emery, fused aluminum, oxide, fused calcium carbide, lime stone, quartzite, alloys, etc. jaw crushers are recommended by leading consultants in this field and are used by hundreds of customers all over the world.

Mobile crusher

Mobile crusher provides a new field of business opportunities for contractors, quarry operators, recycling and mining applications. It offers high efficient and low cost project plan without environment limit for the client.

This series of mobile crusher incorporates all the equipments together on one truck, which has high chassis, narrower body compared with other trucks, this ensure the crushing plant be easily transported on highways and moved to crushing sites, so it is able to achieve on-site crushing without material transporting from one place to another place. In addition, the lengthened plant is able to transport the final products to the motor-lorry directly. It can start to work soon even in the bumpy ground without reinstallation, so it saves more time and money than fixed crushing plant which needs to install individual equipment one by one.

Compatibility

Mobile crusher can work independently or together with other devices according to coarse crushing or fine crushing requirements. Side discharging chute supports more screening and transporting ways. Diesel generators of the incorporated plant can not only supply power for this plant, but also supply power for other plants of the process flow.

HP Series Hydraulic pressure Cone Crusher

HP Series Hydraulic pressure Cone Crusher has a better performance compared with spring cone crusher and ordinary Hydraulic pressure Cone Crusher:
1. High crushing ratio and production efficiency
2. Less spare part consuming and low operation cost
3. Between-layer pressuring crushing and better finished product shape.
4. Hydraulic pressure protection and hydraulic pressure cavity clearing, high automatization and less stop production and repairing time.
5. Thin oil lubrication makes the service time increased.
6. Manifold crushing cavity
7. Easy maintenance and operation.
8. The crusher can provide customers a higher capacity, better product shape, and easy be operated.

HPC series hydraulic cone crusher adopts computer optimization design to speed up main shaft speed. The unique crushing chamber replace system can quickly replace components in crushing chamber to meet different size requirement. The friction disc design and rotation of eccentric shaft bushing around fix cone plus more reasonable “labyrinth seal” system are unique features of HPC series, which have more advantages like easier operation, larger application scope, more reliable, more smooth functioning comparing with spring and traditional cone crusher. It is the most ideal equipment for large stone crushing factory and mining industry.

Type Cavity (coarse
/fine)

 

Discharge setting min.(mm)
 
Feed
opening
(mm)

 

Capacity
(t/h)

 

Power
(kw)
 
Werght
(t)
 
movable cone diameter
(mm)
 
HPC-160
 
C 13
 
150
 
120-240
 
160
 
13 950
F 6
 
76 55-180
HPC-220 C 13
 
225 150-430
 
220 18 1160
F 6
 
86 90-260
HPC-315 C 13 290 190-610
 
315 26 1400
F 6 100 108-320
HPC-400 C 13 320 230-700
 
400 33 1500

Ore crushing and grinding

Ore crushing and grinding of the pre-sorting operation. A prerequisite for mineral processing is to make a useful mineral ores reached monomer separation. Monomer due to the existence of useful minerals to the grain size is very small, and sometimes need to ground the ore to less than 0.074 millimeters of 80% fineness, and even more would have to make a useful mineral to reach the monomer separation. From the stope ore block out a large degree, such as open-pit mining for ore block up to 1000 mm, it is up to 1000 mm to the mine to only a few dozen pieces of broken-micron (1 micron = 1 / 1000 mm) of fine-grained, often in several stages to complete. To fragmentation, in the large-scale processing plant generally coarse, medium and small three broken (there are four sections of the used), so that pieces of ore particle size gradually reduced to about 8-25 mm, and then grinding machine to grind . Useful until the mineral grains separated from the monomer to achieve so far.

Grinding is usually a section or two. Crushing and grinding broadly divided into the segments shown in Table 2-2.

It should be noted that Table 2-2 in the crushing and grinding a few paragraphs of the division is relative, it works with the size of the election, the use of crushing and grinding equipment type specifications, the product fineness requirements and other conditions.

Crushing and Grinding division of the number of outstanding paragraphs 2-2

Paragraph do not
Name to the mineral particle size (mm) Product Size (mm)

Rough broken 1500-500 400-125

400-125 100-25 in broken

100-25 25-5 chronology

Coarse grinding 25-5 1-0.3

Fine 1-0.3 0.1-0.074

At present, the ore crushing and grinding of the method is mainly through the role of institutional power, the more common mechanical force to the following five.

A, crushing a two broken face when approaching the squeezing pressure on the broken material. Jaw crusher, roll crusher, cone crusher is the main way to crushing the broken machinery.

B, cleavage is the use of sharp broken tooth wedging materials to the split power broken, the role of centralized power, the occurrence of local fracture in the brittle material to adapt to the broken.

C, the fracture of materials in the inter-face as bear fragmentation concentrated load of two-point (or fulcrum) beam, so that material itself broken folding flexor surface.

D, two broken face peel grinding materials made in the relative motion, shear stress imposed on the material so that the breakdown of materials occurred. This power is suitable for fine grinding of materials.

E, crushing it is to use impact of the broken ore. Impact is instantaneous force acting on the ore. Such as counter-attack crusher crusher impact force is.

Plant used in crushing, grinding often broken at the same time the way some of these combined effects.

Jaw Crusher main components and parts

Jaw Crusher main components:
1 rack
Rack is opening up and down the walls of rigid framework for support and to bear fragmentation eccentric axis of the reaction materials, the requirements have sufficient strength and stiffness, which tends to be used the whole cast steel casting, minicomputer can also be used in place of high-quality cast iron steel. Sub-rack mainframe to be cast, and then link into the overall solid bolt, casting process complex. Homemade Machine Jaw Crusher small rack of thick steel plate can also be welded together, but poor stiffness.
2 jaw plate and side panels
Determined by the jaw and fixed jaw jaw jaw bed and board composition, board work, regardless of the jaw with fixed bolts and wedge iron bed in the jaw. Set of the jaw jaw is rack anterior bed, moving bed jaw jaw hanging in the week, the must have sufficient strength and rigidity to bear fragmentation reaction, which are pieces of steel or cast iron.
3 transmission parts
Breakers eccentric shaft is the axis of bending by a huge torque, high-carbon steel manufacturer. Eccentricity is required to be finishing, heat treatment, bearing tile liner with pouring babbitt. Eccentric shaft pulley mounted on one end, the other side of the flywheel installed.
4 Control
Equipped with a wedge-style adjustment, and hydraulic plate and so on, generally wedge-style, from before and after the two wedge components, the former can wedge before and after the move, to stand up after the push plate; wedge after the wedge for the regulation, can be moved up and down, the two wedge fitting side of the inclined plane, wedge, after the screw so that moved up and down to adjust the size of the entrance and exit. Small jaw crusher mouth of a material change after the adjustment is the use of thrust bearing plate and the gasket between the number of racks to achieve.
5 flywheel
Jaw Crusher for the storage of the flywheel moving jaw itinerary in the energy space, and then used for industrial formation, so that mechanical work is in line with uniform trend. Pulley also plays the role of flywheel. Flywheel often cast iron or steel manufacturing, the flywheel Minicomputer often made of the overall style. Flywheel manufacture, installation should pay attention to static equilibrium.
6 Lubricator
Eccentric shaft bearings are usually centralized lubrication cycle. Spindle and the thrust plate surface generally support manual grease gun oil to the oil. Moving angle of the jaw is very small, so that between the spindle and bearing lubrication difficulties, often at the bottom to open a number of axial bearing oil groove, the middle ring to the tank to open a connection to, and then forced into the dry butter oil for lubrication.
This series of products, with broken than large, uniform product size, simple structure, reliable operation, maintenance is simple, characterized by economic and other operating expenses. Widely used in mining, smelting, building materials, road, rail, water and the chemical industry and many other industries, breaking strength is not more than 320 different kinds of materials MPa.
PE, PEX series jaw crusher crusher swing is a complex equipment for metallurgy, mining, construction, transport, cement and other sectors, as a rough broken, broken in the following 300Mpa strength in a variety of ore or rock purposes. Reasonably simple structure, high output, broken than large, long life gear plate and finished particle size uniformity, low power consumption, easy maintenance, etc., is currently the most advanced models.
This series crusher broken song moving for extrusion-based, and its working principle is: the motor-driven belt and pulley, through the eccentric shaft so that the jaw moving up and down movement, increase when moving jaw toggle plate and moving jaw angle between the larger, thus promote the move to the fixed jaw plate close to the jaw plate, at the same time materials were crushed or cut pieces to achieve the purpose of crushing; when moving the jaw down, the toggle plate and moving jaw angle between the smaller, fixed jaw plate in the bar, spring Under the effect of leaving the fixed jaw plate, when the material has been broken from the mouth from under the crushing chamber. With the motor for rotating the motor broken jaw periodically for crushing and waste materials, to achieve mass production.